Smart Textile Technology

Where Electronics
Meet Textile

We automate the connection of PCBs to textile — enabling mass production of smart garments, medical wearables, and industrial sensing fabrics.

2Core Services
100%Automated Process
B2BManufacturing Partner
Smart textile with PCBs — Intelectronics
Automated PCB-to-Textile Connection
Services

Two Services,
One Complete Solution

From initial design through to finished product, we cover the full smart textile production pipeline.

01

Design for Automatic Population

We engineer PCBs and garment structures that are purpose-built for automated assembly. Our design process ensures electronics and textile are compatible at every level — materials, layout, and manufacturing.

  • Textile-compatible PCB layout & materials
  • Garment pattern design with integrated routing
  • DFM review and validation before production
  • Prototype and iteration support
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02

Automatic Smart Textile Production

Our proprietary automated production line connects PCBs to textile with precision and repeatability. We handle the full cycle from incoming components to finished smart textile, at any scale.

  • Automated PCB placement and connection
  • Inline quality control and inspection
  • Scalable from prototype to mass production
  • End-to-end manufacturing management
Learn more →
Applications

Where Smart Textiles
Are Changing Industries

Electronic textiles are moving from research labs into everyday products. Here are the sectors leading the way.

Medical Wearables

Continuous ECG, respiration, and biometric monitoring in comfortable, washable garments. Ideal for patient monitoring, rehabilitation, and remote diagnostics.

Sports & Performance

Real-time muscle activity, posture, and motion capture embedded directly in sportswear. Used by athletes, physiotherapists, and sports scientists.

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Protective & Safety Workwear

Smart PPE that monitors vital signs, environmental hazards, and worker location. Enhances safety in construction, firefighting, and industrial environments.

Fashion & Wearable Tech

Interactive garments with embedded lighting, haptic feedback, or environmental sensing. From high fashion to consumer electronics integration.

Military & Defence

Soldier monitoring systems, body-worn communications, and mission-critical sensing woven into uniforms. Lightweight, durable, and field-ready.

Industrial Sensing

Structural health monitoring, pressure mapping, and environmental sensing in flexible substrates for aerospace, automotive, and civil engineering.

Service 01

Design for Automatic Population

Smart textile manufacturing fails at the design stage more often than anywhere else. We solve this by building design and manufacturability in parallel from day one.

Our engineers collaborate with your team to develop PCBs and garment constructions that are fully compatible with automated assembly. This means selecting the right substrate materials, defining reliable electrical pathways through the textile, and designing PCB footprints that survive repeated flexing, washing, and wear.

The result is a design package that goes straight to production without costly redesigns.

PCB Design

Miniaturised, flexible-compatible PCBs with optimised pad geometry for automated placement.

Garment Engineering

Pattern and construction designed around electronics routing and production requirements.

Validation

Prototype builds and test cycles to verify performance before committing to production.

Service 02

Automatic Smart Textile Production

Our automated production system connects PCBs to textile substrates with the precision and repeatability needed for reliable, scalable manufacturing.

Unlike manual assembly — which is slow, inconsistent, and expensive — our process uses machine vision and precision automation to place and connect each PCB accurately, every time. Built-in quality control catches defects at the source, not at the end of the line.

Whether you need a short prototype run or high-volume production, the same process delivers the same result.

Automated Assembly

Machine vision guided placement and connection of PCBs onto textile substrates.

Inline QC

Automated inspection at each stage ensures defects are caught and corrected immediately.

Scalable Volume

From 10 to 10,000+ units, the same automated process with consistent output quality.

Why Intelectronics

Built for the Complexity
of Smart Textile Manufacturing

End-to-End Partnership

We cover design and production under one roof, so there are no handoff problems between teams.

Automation-First

Our process is built on automation from the start — not manual assembly dressed up with machines.

Textile-Native Engineering

Electronics designed specifically for textile integration, not adapted from rigid-board processes.

Scalable from Day One

The same process runs your prototype run and your production run — no re-engineering at scale.

Contact

Start a Project

Tell us what you're working on. We'll follow up within one business day to discuss whether we're a good fit.

We work with companies across medical, industrial, defence, and consumer sectors. All enquiries are treated confidentially.